https://www.kaizenairtech.co.in Latest Products Mon, 16 Mar 2026 16:31:26 +0530 en-us https://www.kaizenairtech.co.in https://www.kaizenairtech.co.in/horizontal-laminar-air-flow.htm https://www.kaizenairtech.co.in/horizontal-laminar-air-flow.htm Mon, 16 Jun 2025 00:00:00 +0530 Kaizen Airtech Horizontal Laminar Flow Clean Bench blends in latest laminar flow technology and innovation to provide proven protection for your samples and processes. The new generation Horizontal Laminar Flow Clean Benches offers a wide range of options for our customers; with glass side wall, sizes from 2 to 6 feet, Behind the many options that the customer can select, the full range of the new Kaizen Airtech laminar flow clean benches is powered by the latest generation ultra-high efficiency motor. It now also offers ISO Class 3 (Class 100 air quality) work zone with a 10x efficiency of its HEPA filters. With more choices for the customers, Kaizen Airtech laminar flow clean benches still offer the same level of product protection for your samples and processes where operator protection is not required.Key Benefits : Class 100 Air quality maintains. Energy Efficient Superior airflow uniformity Ergonomic design Features: Microprocessor Controller displays all safety information on one screen with a touch pad. Stainless steel work surface ensures optimal clean less, chemical resistance and containment of accidental liquid spills. Ergonomic design encourages proper posture reducing fatigue. Washable, reusable pre filter which trap dust and large particle. 10x filtration efficiency of HEPA filter creates Class 100 air quality work zone instead of industry-standard ISO Class 5. The removable protective screen located in front of the HEPA filter and easily removed for service and cleaning. Each clean bench is individually factory tested for safety and performance in accordance with international standards. All components are cleanroom compatible. Kaizen Airtech Laminar Flow Clean Benches have been tested for cross-contamination and product protection using microbiological test method. Built in recessed illuminator provide diffused lighting without interfering with the laminar flow. Face velocity is adjustable from less than 90 FPM (0.45 m/s) to higher than 130 FPM (0.66 m/s) Pressure drop from 0.35 to 0.795 inches W.G at 90 FPM (0.45 m/s) https://www.kaizenairtech.co.in/vertical-laminar-air-flow.htm https://www.kaizenairtech.co.in/vertical-laminar-air-flow.htm Mon, 16 Jun 2025 00:00:00 +0530 Kaizen Airtech Solution is a leading manufacturer in cleanroom equipment now given their customers.The Vertical Laminar Air Flow Unit offered by us is wide demand owing to its high-end performance and reliability. The new generation laminar flow clean benches offers a wide range of options for our customers, Even more choice to choose from a variety of models and features for their laminar flow clean bench needs. With more choices for the customers, Kaizen Airtech Solution laminar flow clean benches still offer the same level of product protection for your samples and processes where operator protection is not required.Key Benefits : Flexibility Design Humidity Control Adjustable Air Flow Velocity Temperature Control Low VibrationFeatures : Microprocessor Controller displays all safety information on one screen with touch pad. Ergonomic design encourages proper posture reducing fatigue. Stainless steel work surface ensure optimal clean less, chemical resistance and containment of accidental liquid spills. Energy efficient motor saves on your energy bills while increasing filter life lowering your total cost of ownership. Offers stable airflow, despite voltage fluctuations and filter loading with low noise at below 60 dbA. Each clean bench is individually factory tested for safety and performance in accordance with international standards. All components are cleanroom compatible. 10x filtration efficiency of HEPA filter creates Class 100 air quality work zone instead of industry-standard ISO Class 5. Washable, reusable pre filter which trap dust and large particle. The removable protective screen located in front of the HEPA filter and easily removed for service and cleaning. Built in recessed illuminator provide diffused lighting without interfering with the laminar flow. Kaizen Airtech Laminar Flow Clean Benches have been tested for cross-contamination and product protection using microbiological test. Face velocity is adjustable from less than 90 FPM (0.45 m/s) to higher than 130 FPM (0.66 m/s) Pressure drop from 0.35 to 0.795 inches W.G at 90 FPM (0.45 m/s) High product protection by provision of ISO Class 5 particle free work area Latest EC energy efficient fans providing maximum performance with minimal energy use https://www.kaizenairtech.co.in/air-curtain.htm https://www.kaizenairtech.co.in/air-curtain.htm Mon, 16 Jun 2025 00:00:00 +0530 https://www.kaizenairtech.co.in/garment-storage-cabinet.htm https://www.kaizenairtech.co.in/garment-storage-cabinet.htm Mon, 16 Jun 2025 00:00:00 +0530 Kaizen Airtech garment storage cabinets have the highest degree of safety for both the users and for the product. Kaizen provides premium solution to maintain cleanliness of your controlled cleanroom environment. All models are fabricated of stainless steel or pre-coated GI sheet metal is available with overhead HEPA filter that shower particle free air to dislodge and wash away contaminants. Kaizen Aristech garment storage cabinets are available in the following configuration.Key Benefits : Disposable pre-filter Reliable locker switch Magnehelic Pressure gauge Energy efficient Features : Two stage filtration Equipped with motor blower and miniplate HEPA filter module maintains vertical flow of particle free air to prevent dust build up. Reliable rocker switches operate the fan and light & Magnehelic pressure gauge monitors cabinet operations. Powder coat inhibits microbial growth on external surface prevents contamination and improves safety. The full body is constructed of SS 304 which is maximum chemical resistance. All cabinet component are clean room compatible isocide eliminates 99.9 % of surface bacteria within 24 hours of exposure. U.V Light with Hour Meter. Interlocking arrangement to put-off U.V. Light if either door opens. Heater with thermostat DOP Test Port. 5/15 Amp Switch Socket for external equipment. https://www.kaizenairtech.co.in/air-shower.htm https://www.kaizenairtech.co.in/air-shower.htm Mon, 16 Jun 2025 00:00:00 +0530 Air Showers are self contained chambers installed at entrances to clean rooms and other controlled environments. They minimize particulate matter entering or exiting the clean space. Personnel and materials entering or exiting the controlled environment are “scrubbed” by high velocity HEPA-filtered air jets with velocities of 20-22m/s (4000 4300fpm).Contaminated air is then drawn through the base within the unit, filtered and recirculated. Kaizen is a leader in air showers for demanding applications in the micro-electronics, semiconductors, pharmaceutical, spray painting, lab animal research and food markets. The present Kaizen Air Shower is a third-generation product and features a field-programmable microprocessor control that offers the maximum application flexibility of any unit on the market. https://www.kaizenairtech.co.in/rectangular-static-pass-box.htm https://www.kaizenairtech.co.in/rectangular-static-pass-box.htm Tue, 12 Aug 2025 00:00:00 +0530 Introducing the Rectangular Static Pass Box, a new product from India. Made of stainless steel in a sleek silver color, this wall-mounted static pass box is designed for transferring materials between cleanrooms. It features interlocking doors for contamination control and comes in standard packaging. Ideal for maintaining cleanroom integrity. https://www.kaizenairtech.co.in/products.htm https://www.kaizenairtech.co.in/products.htm Mon, 16 Jun 2025 00:00:00 +0530 https://www.kaizenairtech.co.in/projects.htm https://www.kaizenairtech.co.in/projects.htm Mon, 16 Jun 2025 00:00:00 +0530 https://www.kaizenairtech.co.in/dynamic-pass-box.htm https://www.kaizenairtech.co.in/dynamic-pass-box.htm Mon, 16 Jun 2025 00:00:00 +0530 Kaizen dynamic pass box provides barrier between areas & to sweep away the particulate load if present on a surface of an object being transferred to the more clean area. Personal traffic is the most important factor which must be controlled. They may also be used to protect the external environment from egress of contamination.Key Benefits: Double skin SS 304 base surface Reliable electronic interlock system Double skin door with glass view panel Features: Statically and dynamically balanced motor blower assembly. Microprocessor based digital LCD Controller displays all safety information on one screen easy monitoring all parameters. An electronic interlocking system is reliable maintenance free fail safe and maintain clean room integrity by preventing both doors from being opened at the same time. Powder coat inhibits microbial growth on external surface prevents contamination and improves safety The full body of pass box is constructed of SS 304 which is maximum chemical resistance. Internal coving for easy clean, bottom with heavy roller base. This can be easily installed on the wall between the classified room and unclassified room. Double skin door with glass view panel. ISO Class 5 air cleanliness HEPA filter 99.999% down to 0.3 micron Fluorescent light (interlocked with door) When booth door closed both are electric magnet locked, for open press touch screen to release door at a time only one door opened. Audio/visual indication for a material is kept inside the pass box. In a close condition of both doors UV light will be on, when open any one door UV will off and FL will on. https://www.kaizenairtech.co.in/fan-filtration-unit.htm https://www.kaizenairtech.co.in/fan-filtration-unit.htm Mon, 16 Jun 2025 00:00:00 +0530 https://www.kaizenairtech.co.in/a-case-study-for-the-automobile-industries.htm https://www.kaizenairtech.co.in/a-case-study-for-the-automobile-industries.htm Case Study Mon, 28 Jul 2025 00:00:00 +0530 Project Overview Project: Cleanroom for Component Testing & Assembly Industry: Automotive Client:Embassy Group (for a leading automobile manufacturer) Cleanroom Size: 20 x 16 x 4 meters Location: Chakan, Pune, Maharashtra ISO Classification: Class 8 (100,000) Application:Automobile Component Testing and Assembly About the Client The Embassy Group, one of India’s leading infrastructure partners and developers, is renowned for constructing top-quality commercial and industrial premises. They worked with Kaizen Airtreat on the present project, which involved installing a modular cleanroom system at an automobile manufacturing plant of good standing and repute in Chakan, Pune.   With a mandate to cause minimum disturbance to the current activities, the project’s scope included the design, engineering, supply, and installation of a cleanroom enclosure along with its associated HVAC system, electrical integration, and all the relevant cleanroom components.    Project Objectives and Client Requirements The aim was to provide a contamination-controlled environment for component testing and high-precision assembling. The latter, in the case of automobile manufacturing, involves precision testing and sensitive assembling, where minor contamination can adversely affect product performance, leading to product failure in real-world use.   To address these challenges, the client needed a solution that offered rock-solid control over temperature, humidity, and airborne particle ingestion while ensuring compliance of the facility with ISO Class 8 standards, all without disrupting the facility’s ongoing production activities.   Products & Materials Used Materials chosen for the project met compliance standards while offering performance, durability, and ease of installation,   PUF Insulated Panels (50 mm thick): Used in walls and ceilings of the cleanroom, these panels ensure thermal insulation, fire resistance, and air-tight integrity. HVAC System (26,000 CFM AHU):Integrating HEPA filters, custom HEPA terminal boxes, and supply-return ducting, the solution provided by Kaizen Airtreat provides consistent airflow, besides contamination control up to the desired levels. MS Structural Trusses: Heavy-duty Mild Steel trusses were custom-built to suit the structure to support the entire cleanroom structure and related HVAC system. Electrical and Automation Equipment: The cleanroom solution included components like cleanroom-grade lighting, smoke detection systems, air showers, and boom barriers to support the functioning to the desired level, besides the safety of everyone, including the plant itself. Control Panel: A custom-built panel was put in place to manage the power load for centralised control over cleanroom operations. The panel also provided centralised control. Modular Partitions: With the structure likely to undergo a range of uses, modular partitions were put in place to create additional zones such as a high-temperature ageing room for specialised component testing. The Project In a normal working environment, a typical turnkey cleanroom project has four main sections, namely the enclosure, the HVAC system, the electricals, and miscellaneous items. In the present case, we used PUF panels of 50 mm thickness to eliminate the possibility of heat transfer to insulate the enclosure. We used AHU and HEPA filters in the HVAC system for air filtration and maintaining the required humidity and temperature.    Ultimately, equipment that formed part of our offering included Air Showers, Smoke Detectors, Lights, and a Boom Barrier. To cater to the power load of the final equipment and the project, we used a customised control panel.   The goal was to implement a cleanroom system to create a controlled environment that complied with ISO Class 8 standards and supported processes like component testing and precision assembly. In this case, while the mandate regarding its usage was reasonably clear, what added to the complexity was a strong focus on minimising disruption to the existing operations.   The Solution With the client approving our designs, Kaizen Airtreat’s engineering and execution team initiated a structured implementation plan with each stage being focused on functionality, compliance, and integration, all taking place within the space of an active manufacturing site. Components of our primary offering thus included the following,   Customised Cleanroom Enclosure: PUF panels were used for the walls and ceiling of the enclosure. It ensured insulation besides ISO-compliant airtightness. At the same time, the enclosure layout was aligned carefully with existing facility operations to maintain high workflow efficiency at all times Structural Framework: With the building lacking dedicated ceiling support, we fabricated a heavy-duty Mild Steel framework to hold the cleanroom and HVAC ducting system firmly in place HVAC System Design: The 26,000 CFM Air Handling Unit was integrated to provide filtered, temperature and humidity-controlled air. In addition, customised terminal boxes were used to ensure smooth duct fitting with the ceiling structure Cleanroom Equipment & Electricals: Cleanroom operations were backed with equipment including air showers, cleanroom lighting, smoke detectors, and a dedicated control panel for easy operation and load management Installation & Execution: We put in place a phased, low-disruption installation model wherein prefabricated parts were first tested off-site and then delivered to customers with labelled components. Dust and noise control measures ensured uninterrupted client operations during execution Manufacturing, Testing, & Delivery The Kaizen Airtreat’s approach towards tough quality control framework involved the following,   Full off-site fabrication of panels, trusses, and ductwork Proper Load testing of the support structure. Testing of the electrical panel, besides equipment validation, using the right means. Clear and non-complicated labelling and documentation for trouble-free on-site installation. Smooth delivery and final assembly with minimal problems at the site. Project Results & Client Benefits We managed to successfully deliver an ISO Class 8 cleanroom that went live within a fully operational automobile plant, while the plant functioned in the normal way. Optimised environment for precision component testing and assembly. Enhanced safety and workflows through divided modular partitioning. Enabled the control panel and enabled centralised management of all cleanroom equipment. Quick, efficient, and dust-free deployment within a running facility. Future-ready structure designed for scalability and easy maintenance. Structural System Overview The structural framework and cleanroom integration at the customer were first validated using,   Load-bearing analysis of trusses. Compliance testing for insulation and fire resistance. Airflow distribution simulations. Safety reports on electrical and HVAC integration.   Conclusion The successful installation of a cleanroom for the Embassy Group was of special importance as it showed Kaizen Airtreat’s ability to successfully execute the project within a running automobile facility, which meets ISO Class 8 standards, without disturbing ongoing operations. The solution that was provided brought about a contamination-free environment for precision testing and assembly. With the combination of efficient installation, integrated systems, and future scalability, the setup now supports the client’s high-performance manufacturing needs and will do so for quite some time.